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Bullwhip Effect
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The
bullwhip effect is a supply chain phenomenon describing how small
fluctuations in demand at the retail level can cause progressively larger
fluctuations in demand at the wholesale, distributor, manufacturer and raw
material supplier levels. The effect is named after the physics involved in
cracking a whip. When the person holding the whip snaps their wrist, the
relatively small movement causes the whip's wave patterns to increasingly
amplify in a chain reaction.
In supply
chain management, customers, suppliers, manufacturers and salespeople all
have only partial understanding of demand and direct control over only part
of the supply chain, but each influences the entire chain with their
forecasting inaccuracies (ordering too much or too little). A change in any
link along the supply chain can have a profound effect on the rest of the
supply chain. Given that, there are many contributors and causes of the
bullwhip effect in supply chain management.
Causes
of the bullwhip effect
Companies
must forecast customer demand based on insufficient information, and try to
predict how much product customers will actually want while accounting for
the complex factors that enable that amount to be delivered correctly and on
time. At every stage of the supply chain there are possible fluctuations and
disruptions, which in turn influence the myriad supplier orders. Changes in
customer demand directly influence all the other factors along the chain,
including inventory. However, the bullwhip effect can occur even in
relatively stable markets where the demand is essentially constant.
Forecasting
demand has always been a difficult endeavor, and the increasing complexity of
today's global supply chains intensifies that difficulty, as does increasing
consumer preference for omnichannel and e-commerce. A few of the most common
dependencies that can cause a bullwhip effect are:
- Lead-time issues such as manufacturing delays
- Less-than-optimal decisions made by supply chain
stakeholders at any point along the chain, for example, customer service
or shipping
- A lack of communication and alignment between each
link or stakeholder organization in the supply chain
- Over- or under-reacting to demand expectations, i.e.,
ordering too many units or not enough
- Customer companies, often retailers, waiting until
orders build up before placing orders with their suppliers, a practice
called order batching
- Discounts, cost changes and other price variations
that disrupt regular buying patterns
- Inaccurate forecasts from overreliance on historical
demand to predict future demand
A
simplified example of the bullwhip effect
The
bullwhip effect often occurs when retailers become highly reactive to demand,
and in turn, amplify expectations around it, which causes a domino effect
along the chain. Suppose, for example, a retailer typically keeps 100
six-packs of one soda brand in stock. If it normally sells 20 six-packs a
day, it would order that replacement amount from the distributor. But one
day, the retailer sells 70 six-packs and assumes customers will start buying
more product, and responds by ordering 100 six-packs to meet this higher
forecasted demand.
The
distributor may then respond by ordering double, or 200 six-packs, from the
manufacturer to ensure they do not run out. The manufacturer then produces
250 six-packs to be on the safe side.
In the
end, the increased demand has been amplified up the supply chain from 100
six-packs at the customer level to 250 at the manufacturer.
This
example is highly simplified but conveys the sense of exponentially
increasing misalignment as actions and reactions continue up and down the
chain. The bullwhip effect also occurs as a result of lowered demand at the
customer level (which causes shortages when inaccurate) and can be caused at
other places along the chain
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April is the official month for: |
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- From thebalancecareers.com
The following
events, industries, causes and emotions (yes, emotions) are observed all month
long in April unless otherwise indicated. Even cannabis (fast becoming
legalized), Florida tomatoes, celery, and soft pretzels are honored,
beginning April 1 through April 30—every year.
- African-American
Women's Fitness Month
- Alcohol
Awareness Month
- Amateur
Radio Month
- American
Cancer Society Month
- Asian/Pacific
American Heritage Month
- Black
Women's History Month
- Bowel
Cancer Awareness Month
- Celebrate
Diversity Month
- Community
Service Month
- Confederate
History Month
- Distracted
Driving Awareness Month
- Financial
Literacy Month
- Fresh
Florida Tomato Month
- Irritable
Bowel Syndrome Awareness Month
- Jewish-American
Heritage Month
- Keep
America Beautiful Month
- Lawn and
Garden Month
- Mathematics
Awareness Month
- Month of
the Military Child
- National
Autism Awareness Month
- National
Better Hearing and Speech Month
- National
Canine Fitness Month
- National
Cannabis Awareness Month
- National
Car Care Awareness Month
- National
Child Abuse Awareness Month
- National
Couple Appreciation Month
- National
Deaf History Month (March 13 to April 15)
- National
Decorating Month
- National
Donate Life Awareness Month
- National
Fair Housing Month
- National
Food Month
- National
Fresh Celery Month
- National
Garden Month
- National
Humor Month
- National
Internship Awareness Month
- National
Inventor's Month
- National
Jazz Appreciation Month
- National
Landscape Architecture Month
- National
Medical Laboratory Professionals Week (last full week in April)
- National
Mental Health Month
- National
Month of Hope
- National
Multiple Birth Awareness Month
- National
Occupational Therapy Month
- National
Older Americans Month
- National
Parkinson's Awareness Month
- National
Pecan Month
- National
Poetry Month
- National
Safe Digging Month
- National
Siblings Day (April 10)
- National
Soft Pretzel Month
- National
Soy Foods Month
- National
STDs Education and Awareness Month
- National
Straw Hat Month
- National
Volunteer Month
- National
Welding Month
- Occupational
Therapy Month
- Pets are
Wonderful Month
- Prevention
of Cruelty to Animals Month
-
-
- Records
and Information Management Month
- Scottish-American
Heritage Month
- Sexual
Assault Awareness Month
- Stress
Awareness Month
- Thai
Heritage Month
- Women's
Health Care Month
International and One-Day Observances
Because you may
be in the business of working with internationals, we can not forget the
participation of other countries. Here are a few international honorees, as
well as some causes that are observed globally:
- April is
International Guitar Month, recognized in several countries.
- Ontario,
Canada recognizes April as Sikh Heritage Month.
- April is
National Pet Month in the United Kingdom, although the U.S. waits until
May to honor Postsits non-human family members.
- International
Pillow Fight Day is observed on April 6 in 2019.
- World
Autism Awareness Day also falls on April 2 in 2019.
- World Health
Day is April 7, in 2019.
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